OUR PLANT
Our supplement plant in Bavla, Gujarat
BioGalen Nutra is a manufacturer, not a broker. Your supplement is made in our own plant in Bavla, Gujarat, India, part of BioGalen Pharma: tablets, capsules, effervescent tablets, liquids, powders, sachets and stick packs, on a floor for nutraceuticals with an in-house formulation lab. Our QA team releases every lot, after an independent lab tests it.
- A manufacturer, not a broker
- Pharmaceutical QA on every lot
- In-house formulation lab
- Our own plant, Gujarat, India
- Bavla
- Formats under one roof
- 6
- Units a month capacity
- 1 million
- QA-released and lab-tested
- Every lot
Are you a factory or a broker?
A factory. Many supplement sellers pass your order to a plant you never see. We make it ourselves.
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We make it
Your product is made on our own lines, not passed to another plant.
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Our name on the documents
The plant named on your batch record and lab report is ours.
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We release it
Our own QA team signs off every lot before it ships.
What runs in the plant?
Six formats on our own lines, on a floor set aside for nutraceuticals.
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Capsules
Vegetarian or gelatin capsules on an automatic capsule filling machine.
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Tablets
Coated, uncoated and chewable tablets on a rotary tablet press.
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Effervescent tablets
Pressed and packed in a low-humidity effervescent tablet room.
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Stick packs and sachets
Filled by weight and sealed on a multi-lane stick pack machine.
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Liquids
Drops, syrups and shots on a liquid filling and capping line.
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Powders
Tubs and pouches filled by weight, with a scoop.
What does the plant look like inside?
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Dispensing: every ingredient weighed against the batch record -
Capsule filling -
Tablet compression -
Stick pack filling and sealing -
Labelling and cartoning -
Quality control and retained samples
How does a lot move through the plant?
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Step 1: Receive and check
Ingredients arrive, are labelled and held until they are checked against their spec.
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Step 2: Dispense
Each ingredient is weighed against your batch record, and the weights are signed off.
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Step 3: Blend
Ingredients are blended and blend uniformity is checked before filling.
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Step 4: Fill, press or seal
Capsules filled, tablets pressed, sticks sealed or bottles filled, with weights checked through the run.
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Step 5: Pack and label
Every unit carries its lot number and expiry date, then goes into your printed carton.
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Step 6: Test and release
An independent lab tests the lot, our QA team reviews the report, and only lots that pass are released to ship.
See how your product would be made
Send a formula, a product to match or a catalog SKU. Landed price in writing within 24 to 48 hours.
What does the formulation lab do?
Our in-house formulation and development lab sits with the plant:
- Develops custom formulas from your brief
- Adjusts dose, flavour, sweetener and format on ready formulas
- Runs trial batches before the first commercial run
- Sets up stability testing for new formulas
How is quality controlled in the plant?
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Written procedures
Every step, from weighing to packing, follows a written procedure.
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A batch record per lot
What went into each lot, when and on which line, recorded as it happens.
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Line clearance
Lines are cleared and checked between products, before the next lot starts.
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Controlled rooms
Moisture-sensitive products such as effervescent tablets are made in low-humidity rooms.
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Independent testing
Every finished lot goes to an independent ISO 17025 lab.
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Retained samples
A sample of every lot is kept for 1 year past the expiry date.
Why make supplements in India?
- India is where many supplement ingredients come from: botanicals, minerals, amino acids and vitamins
- It is one of the world's largest bases for pharmaceutical manufacturing
- Your landed price already includes freight and US duty, so the number you compare is the real cost
Questions buyers ask
Are you a factory or a broker?
A factory. Your supplement is made in our own plant in Bavla, Gujarat, India, released by our own QA team and tested by an independent lab. The plant named on your documents is ours.
Where is your plant?
In Bavla, Gujarat, India, about 40 km from Ahmedabad, where our parent company BioGalen Pharma is based.
Which formats do you make in the plant?
Capsules, tablets, effervescent tablets, liquids, powders, sachets and stick packs. We do not make gummies or softgels.
Is the nutraceutical work kept apart from the pharmaceutical work?
Yes. Supplements are made on a floor set aside for nutraceuticals, with lines cleared and checked between products.
Who releases each lot?
Our own QA team, after an independent ISO 17025 lab has tested the lot. Lots that fail do not ship.
Do you develop formulas in the plant?
Yes. Our in-house formulation lab develops custom formulas, adjusts dose, flavour and format, and runs trial batches and stability testing for new formulas.
Price your first run
Landed price in writing within 24 to 48 hours. A person replies within 4 business hours.
Get your landed priceBy BioGalen Nutra. Last reviewed .